Wiring Harness Processing Services

Service

Wire Cutting

Wire Stripping

Crimping

Terminal Crimping: WeUtilizing guarantee safe and dependable electrical connections by using specialist terminal crimping tools.
Plug Crimping: Our expert crimping services for different plugs guarantee steady electrical functioning.
Custom Die Molding: The finest crimping results are guaranteed by custom crimping dies made and developed according to customer specifications.

Welding

Manual Welding: Our skilled welders do meticulous manual welding for small-batch production and high-precision needs.
Automatic Welding: Using automated welding technology, perfect for large production, we guarantee consistency and dependability.
Soldering: used extensively in electronic harnesses for good mechanical strength and electrical contact.
Ultrasonic Welding: Using high-frequency vibrations to unite two materials creates a strong, durable, and fast weld suitable for metal and plastic harnesses.

Harness Assembly

Modular Assembly: We build modular harnesses using design drawings or samples supplied by the customer, ensuring that every component is positioned and connected precisely.
Complex Harness Customization: We manage branching harnesses, shielded harnesses, multi-core harnesses, and other intricate designs to suit various application requirements.
Sample Production and Mass Production: Providing complete process services to guarantee the quality and consistency of the products from sample to mass manufacture.

Harness Testing

Electrical Performance Testing: To be sure harnesses satisfy design specifications, test their continuity, resistance, insulation, and other electrical characteristics.
High Voltage Testing: Testing high voltage to guarantee dependability and safety in industrial settings.
Functional Testing: Realistic operating situations are simulated for thorough functional testing to guarantee proper operation of the harnesses.

Injection Molding

Overmolding: Using injection moulding equipment to over-mould, harnesses become more robust and protective.
Plug and Connector Molding: Offering services for injection moulding different plugs and connectors to guarantee a tight connection with the harness.
Custom Mold Design: creating and building bespoke injection moulds to suit specific applications and shape requirements to client specifications.

3D Printing Samples

Customized Printing: Providing bespoke 3D printing services with great consistency in the finished result based on design drawings or customer CAD files.
Rapid Prototyping: Using cutting-edge 3D printing technology, clients can examine the finished product fast, confirm physical characteristics, evaluate design viability and functioning, and swiftly spot and fix possible problems.
Small Batch Production: We can print single samples and small batches to satisfy clients that need customized goods in small quantities.
Display and Evaluation: Displaying and evaluating 3D printed examples can help consumers and potential purchasers better comprehend the product and boost market adoption.
Our commitment is to offer practical, high-quality solutions to satisfy various client requirements in different application domains. Our customers get the best wiring harness processing services because we guarantee the quality and efficiency of every production process using cutting-edge technology and a qualified technical staff.

Custom Lengths

Precision Length Cutting: To ensure that every wire meets design parameters, we precisely cut the wiring harness to the exact length specified by the customer.
Various Length Options: We can tailor short or long wiring harnesses to meet your demands and fit a range of application scenarios.

Connector Customization

Diverse Connector Choices: To satisfy diverse application requirements, we offer a range of connection types, such as JST, Molex, TE, circular, and rectangular connectors.
Brand and Model Customization: Customers can select certain brands and types of connections, which we may acquire and install as needed to ensure equipment compatibility.
Special Connector Design: We ensure performance and dependability in certain conditions by designing and manufacturing special-purpose connectors according to customer specifications.

Wire Types and Colors

Multiple Wire Options: To meet diverse usage scenarios and needs, we provide a range of wire types, including insulated, high-temperature, flexible, single-core, and multi-core wires.
Color Customization: Color customization makes installation and maintenance of the wiring harness easier by offering wires in different colours based on the customer's identification demands.

Shielding and Sheathing

Custom Shielding: We provide unique shielding alternatives to guarantee steady signal transmission in applications demanding resistance to electromagnetic interference.
Sheath Material Selection: To accommodate various situations, we provide a range of sheath materials such as silicone, polyethylene, Teflon, and PVC.

Labels and Identification

Custom Labels: Providing personalized labelling solutions according to client specifications, such as label material, content, and dimensions.
Identification Printing: Printing unique IDs or identifiers on the harness facilitates tracking and recognition, increasing the effectiveness of installation and maintenance.
Barcodes/QR Codes: Including barcodes or QR codes on labels allows for tracking and intelligent management.

Terminal Crimping and Welding

Custom Terminal Types: Providing a range of terminal types to suit different connecting requirements, such as spade, ring, and fork terminals.
Welding Process Selection: Selecting the proper welding procedure, such as manual or automatic welding, based on the application's needs will provide dependable and safe connections.

Harness Protection

Protective Sleeves: To shield the harness from environmental factors and mechanical damage, various protective sleeves are available, including heat shrink tubing, braided sleeving, and corrugated tubes.
Custom Clamps and Clips: We provide personalized harness clamps and clips to facilitate simple fixing and arrangement of the wiring harness.

3D Printing Samples

3D Printing Samples: By utilizing cutting-edge 3D printing technology, design drawings can be swiftly transformed into tangible samples, enabling clients to rapidly view the finished product, confirm its physical characteristics, assess the viability and functioning of the design, and swiftly spot and address any potential problems.

Detailed Communication

Recognizing the customer's unique requirements and application circumstances, offering expert guidance and solutions.

Design and Confirmation

Develop comprehensive design drawings and blueprints in accordance with client specifications, then verify with the client.

Sample Creation

Creating samples using the approved design plan for client testing and verification.

Feedback and Optimization

Adapting and refining the prototypes in response to client input to guarantee that the finished product satisfies their needs in full.

Mass Production

Batch production involves moving on with mass production only after the final design plan and sample clearance from the customer, guaranteeing excellent quality and uniformity in each batch.

Comprehensive Quality Inspection

Extensive quality checks guarantee that each wiring harness satisfies design specifications and quality standards.

Service